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cutting disk drive plastic


pkniffer

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I used to modify C64 cases few times but I didn`t wanted to buy Dremel as I know I want use it much. So, I drilled number of 1mm holes across the cutting line with small hand held driller I use for PCB drilling, and after opening the hole, I just filed the edge and sanded it. C64 plastic is great for moding. Almost like working with woods, can be shaped nicely. Here is the proof... I fill this hole with piece of acrylic and after some hour of sanding and painting I say it is pretty good.

318816410_a429567c15.jpg

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Sasha should receive some sort of award for having gotten by this long with no Dremel. 8)

Actually, I didn't have one either until just a few years ago and have had all sorts of woodworking tools for decades. I finally broke down and grabbed one of those Dremel kits with the gray toolbox. Now I've got 2 Dremels and two cheap fake Dremels. They're not always "the right tool" for the job, but they can usually pretend to be. ;D

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Sasha should receive some sort of award for having gotten by this long with no Dremel. 8)

... and Dremel should be award? ;D

I`m not sure have I ever really need it but more than few times I asked myself... "how did I lived without this?" As wise men say... you never knew you miss it until you get it ...well, sort of. :P I guess I just learned to improvise  ::) Never enough money for tools.

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I've used a cheap Dremel clone for cutting ventilation slots in my PT-10 case, cutting PCBs, filing off the mounting tabs on a heatsink, etc.

It cost me AU$50 and came with lots of bits which I mostly don't use.

Now that I've got some money to spend on tools, I might upgrade to a real Dremel.

DrBunsen is right... just be careful when you cut plastic, as it melts and makes a really rough edge, you absolutely have to fix it up after with a knife (shaving it closer to the intended edge) and finishing it off with files and sandpaper (I use an emery board).

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Toom, Praktiker and all the other german DIY stores usually have Dremel clones for about 10EUR. The bits that come with it suck majorly but are okay for plastic. I use a bit set I bought from pollin for another 6EUR which works nicely on both plastic and metals. A decent set of key-files is a really good thing to have though ;)

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