the right tools for the right jobs can work wonders, people!!! the problem with both these materials is that they are soft, and have relatively low melting points. the high speed dremel with a cutting disc attached will merely melt it's way through the material. try using a hacksaw, either a hand one or a reciprocating kind (make sure the speed is adjustable). also a 'saw blade' disc for a dremel would work, but, don't put it in the dremel, put it in a drill, again making sure that the speed is slow. you should find with practise, you should be able to cut holes in aluminium and plastic faster and cleaner! good luck, and hope this helps someone! ;D